A packaging material converter in Poland was struggling with outdated equipment. They received large jumbo rolls of Kraft paper and adhesive labels, but their old slitter produced uneven edges and frequent roll telescoping. Customer complaints about wrinkled or misaligned rewinds were growing.
The company needed a reliable paper rewinder that could:
- Handle jumbo rolls up to 1400mm in diameter.
- Slit paper into narrow strips as small as 30mm.
- Rewind tightly without telescoping or edge damage.
After comparing several suppliers, they chose YG’s machine. This paper slitter rewinder was customized for their production volume.
Technical Parameters Of The Paper Rewinder
YG offers three models. Based on the customer’s typical raw material width of 1300mm and target output, YG recommended the YG‑1300 model. Below are key specifications:
| Parameter | YG-1300 Value |
| Max unwinding width | 1300mm |
| Max unwinding diameter | φ1400mm |
| Min slitting width | 30mm |
| Max rewinding diameter | φ1000mm |
| Speed | ≤350 m/min |
| Total power | 24 KW |
| Power supply | 380V/50Hz |
| Weight | 4000 kg |
| Overall dimension (L×W×H) | 3300×3150×1930mm |
The paper rewinder uses razor blades and shear cut knives for different materials. The machine also includes an automatic edge guide system to keep the web centered.
How This Paper Slitter Rewinder Improved Production?
The Poland converter installed the paper slitter rewinder and tested it on three materials: 120gsm kraft paper, self‑adhesive label stock, and aluminum foil laminate. Results were clear:
- Slitting accuracy improved dramatically. Edge straightness deviation was under ±0.5mm, eliminating previous complaints.
- Rewinding tension remained consistent across the entire roll. No telescoping or loose layers occurred.
- Changeover time between different slit widths dropped from 45 minutes to just 10 minutes.
The paper rewinder operates at up to 350 m/min, doubling the customer’s previous throughput. One operator runs the machine easily thanks to the touch‑screen control panel. The machine also features a quick‑lock knife holder for fast blade changes.
Customization For Polish Power And Climate
YG engineers noted that Poland uses 380V/50Hz power, which matches YG’s standard. However, the customer’s facility had occasional voltage fluctuations. Customizations included:
- A voltage stabilizer is installed inside the control cabinet to protect sensitive electronics.
- Heated idler rollers to prevent condensation on the machine during cold Polish winters.
- Dust cover over the slitting section to keep paper dust away from moving parts.
For the paper rewinder, YG also provided a Polish‑language interface on the HMI and translated manuals. The paper slitter rewinder was painted in the customer’s corporate blue color. These modifications made the equipment ready for continuous 16‑hour daily operation.
Tangible Results After Using The Paper Rewinder
After two months of full production, the Poland converter recorded measurable gains:
- Output increased by 110% – from 150 rolls per shift to 315 rolls per shift.
- Waste rate dropped from 8% to under 2% because the machine produces clean, straight edges with no torn starts.
- Labor cost reduced by 50% – one operator now does the work of two.
- Customer complaints fell to zero – every rewind is tight and square.
The paper rewinder paid for itself in six months. The company has since ordered a YG‑1600 model for processing wider jumbo rolls. The machine has run for over 1,500 hours with only routine blade changes.
Smooth Cooperation And Final Conversion
YG provided a pre‑shipment video of the paper rewinder running test rolls. Sea freight was arranged from China to Gdańsk port, with clear assembly instructions. Remote support via WhatsApp helped local technicians complete installation in five days.
The machine came with a one‑year warranty and lifetime after‑sales support. For any converter needing a reliable paper slitter rewinder, YG offers proven solutions. Contact us today for a free quote.
WhatsApp/WeChat/Phone】+86 159 3715 3321